One of the most common causes of encoder failure is shaft misalignment due to poor mechanical mounting. When the shaft it no longer sits properly on the bearings, causing undue stress that leads to system failure. This makes proper mechanical setup crucial to the longevity and performance of encoders.
Another critical aspect to consider is permitted misalignment. Misalignment can generate additional forces on encoder bearings, which can accelerate wear and tear. That’s why we specify the permitted misalignment for each anti-rotation system in our datasheets, ensuring that users can make informed decisions based on the specific requirements of their applications.
For high-vibration environments, our Flexible Flange is an ideal solution. This component improves the correct functioning of the encoder by ensuring proper alignment with the motor. We offer flexible flanges with single, double, or triple fixation points, and in shapes such as one fold or two folds. Additionally, we provide custom flexible flanges tailored to meet specific performance needs. When installing flexible flanges, it’s important to consider the fixation point: fixing from above allows for more movement, while bottom fixation offers less flexibility but greater stability.
For applications with minimal radial and axial play, the Anti-Turn Stick offers an excellent solution. This accessory can be adjusted from 30mm to 230mm and can be fixed at various angles, providing versatile installation options to suit different machine configurations.
In scenarios where space is limited, our Anti-Turn Pin comes into play. This compact accessory is designed for easy mounting without requiring radial space, making it perfect for tight installation environments.
Flexible anti-rotation system
FLEXIBLE ANTI-ROTATION SYSTEM
